Extraction systems for the recycling industry

Safe recycling with extraction systems

Extraction systems help maintain clean air and ensure safer recycling environments for both employees and the company. By efficiently removing harmful particles, they reduce health risks and help lower absenteeism. What sets Kiekens' extraction systems apart is their use of cutting-edge technology, such as high-efficiency electric motors. These systems automatically adjust their energy usage to meet current demands. Combined with advanced filter technology, they require less maintenance and deliver significantly lower energy costs. The result: exceptional energy efficiency and cost-effectiveness.

What are extraction systems in the recycling industry?

Extraction systems in the recycling industry are specifically designed to capture and filter out harmful particles, gases, and smoke produced during various processing stages. By doing so, they greatly improve air quality in and around recycling facilities. Most systems operate on the negative pressure principle: powerful fans draw in contaminated air, which is then purified through a multi-stage filtration process. This not only removes dangerous substances but also prevents the buildup of flammable particles that could damage equipment or trigger hazardous dust explosions. Additionally, these systems support the recovery of valuable materials by collecting fine particles of metal or plastic that would otherwise be lost. In short, extraction systems enhance workplace safety and increase the efficiency and sustainability of recycling processes.

Benefits of extraction systems in the recycling industry

• Health protection: Fewer harmful particles and toxic substances reduce the risk of respiratory diseases.
• Efficiency: Enhanced production and material separation processes.
• Quality improvement: Cleaner material streams lead to higher-quality recycled products.
• Machine protection: Helps extend the operational life of machinery.
• Cost savings: Lower expenses for waste processing and facility cleaning.
• Resource savings: Reuse of materials like chips and granules reduces raw material usage.
• Environmental protection: Cleaner air contributes to a healthier climate.
• Safety: Reduces the risk of accidents and slip.
• Odor neutralization: Helps neutralize unpleasant smells.
• Automation: Seamless integration into automated waste handling processes.

Which dust particles are produced in the recycling industry?

A wide range of dust and emissions are generated in the recycling industry, depending on the materials and processes involved. For example, cutting metal waste with oxy-fuel creates metal dust, while recycling plastics releases extremely fine plastic particles. Processing old glass results in glass dust. Particularly concerning is the smoke produced during metal cutting, which contains harmful substances and CO₂ emissions. Odors are also a common byproduct, especially when handling organic materials. Extraction systems help manage these issues by filtering out not just dust and vapors, but unpleasant smells as well.

Types of extraction systems for the recycling industry

The recycling industry has high standards, which is why various types of extraction systems are used, each suited to specific production needs:

Central extraction systems

Powerful and designed for large-scale operations. These systems maintain clean air across multiple workstations by using a centralized exhaust system, making them ideal for larger facilities.

Mobile extraction systems

Built for flexibility, these systems can be moved easily and provide targeted extraction where it’s needed most. They’re perfect for dynamic recycling operations.

Industrial vacuum cleaners

These systems offer precise, localized extraction and are often directly connected to machinery. They quickly remove dust and harmful substances at the source.

Welding fume filters

Specifically designed to capture dangerous fumes and pollutants released during metal welding. A must-have in any metal-processing environment.

Requirements for extraction systems in the recycling industry

To meet safety regulations and production demands, extraction systems in the recycling sector must comply with strict requirements. They need to follow relevant EU directives, particularly the Machinery Directive (2006/42/EC), which ensures machinery poses no threat to employee health or safety. Other applicable directives include the Low Voltage Directive (2014/35/EU), which outlines safety standards for electrical equipment, and the Electromagnetic Compatibility Directive (2014/30/EU), which aims to prevent interference between electrical devices. All extraction systems must carry a CE marking, confirming their compliance with these EU standards. For use in potentially explosive environments, systems must also be ATEX-certified—making them fireproof, explosion-resistant, and powerful enough to handle hazardous conditions.

Our services for a clean environment

To meet safety regulations and production demands, extraction systems in the recycling sector must comply with strict requirements. They need to follow relevant EU directives, particularly the Machinery Directive (2006/42/EC), which ensures machinery poses no threat to employee health or safety. Other applicable directives include the Low Voltage Directive (2014/35/EU), which outlines safety standards for electrical equipment, and the Electromagnetic Compatibility Directive (2014/30/EU), which aims to prevent interference between electrical devices. All extraction systems must carry a CE marking, confirming their compliance with these EU standards. For use in potentially explosive environments, systems must also be ATEX-certified—making them fireproof, explosion-resistant, and powerful enough to handle hazardous conditions.

Curious about how you can improve your recycling process? Start with a free emissions assessment — our team is here to advise and provide full-service support!

Dustmaster 10,000 for safe recycling

The Dustmaster 10,000 offers a powerful and flexible extraction solution for the recycling industry. With a capacity of up to 5,500 m³/h and a low-noise, energy-efficient fan, it ensures accurate and effective dust removal. The filtered dust is collected in a 70-liter container, with optional upgrades like a larger drum or rotary lock. The Dustmaster also features a smart design: a spacious filter housing and pre-separation chamber promote quiet airflow and long-lasting filter performance. This reduces wear and lowers operational costs. In summary, the Dustmaster DM10,000 Compact is a dependable and cost-efficient tool for modern recycling operations.

Extraction in the recycling industry with Kiekens

With over 100 years of experience in extraction technology, Kiekens delivers customized solutions tailored to your recycling business. Our comprehensive approach integrates pipe networks, dust capture points, and vacuum systems to provide optimal extraction — whether on site, at landfills, or in central facilities. Our systems are scalable, adaptable, and fully designed around your process. From the initial concept to installation and ongoing maintenance, Kiekens is your partner for a clean, safe, and efficient working environment. Contact us today — together, we’ll find the ideal extraction solution for your operations!

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