Why dust control in the metal industry is crucial
Metal processing is all about precision and safety. At the same time, a lot of particulate matter is generated during processes such as grinding, welding or casting. Sometimes explosive, often harmful. Without good extraction, people, machines and production run unnecessary risks.
Kiekens helps you tackle the most important risks in the workplace:
- Risk of explosion. Aluminum dust and magnesium dust are flammable and can be explosive. With ATEX solutions, you ensure the safety of your employees.
- Health complaints. Particulate matter of chromium-6, nickel and lead are harmful if inhaled. We help you to structurally limit exposure to these substances.
- Inefficient heat and energy management. Excessive heat comes at the expense of comfort, while heat loss increases energy consumption unnecessarily. We ensure balance. Good for the climate and for your energy bill.
How we help you achieve a clean environment
Customized solutions for dust extraction in the metal industry
You want something that fits. A system that seamlessly connects to your processes and the types of metal dust that are released. Then you're in the right place. This is because we fully tailor our central dust extraction systems to your situation: to your production lines, to the size of your dust issue and to the type of dust, such as aluminum, magnesium, chromium-6 or nickel.
We also design and install an integrated system including piping. In doing so, we immediately take into account any future adjustments or an extension. Thanks to this scalability and the option for heat recovery, you are assured of a safe, energy-efficient and future-proof solution.
The Dustmaster DM10,000
We designed the very powerful DM10,000 specifically for tough conditions. It is therefore ideally suited for metalworking environments. For example, it can handle large volumes of particulate matter that are released during grinding, welding, sawing and milling. And thanks to its ATEX-certified design, the DM10,000 can also be used with explosive substances such as aluminum and magnesium. All of this makes this powerhouse the ideal choice for companies that focus on safety, continuity and scalability.
Your all-in-one partner for industrial dust extraction
Baseline measurement
Our specialists assess the current situation and identify dust levels, risks and opportunities.
Tailored advice
You'll receive a clear report with recommendations and a custom solution that complies with your industry’s standards.
3D engineering
Our engineers translate the advice into a tailored technical design – fully aligned with your needs, processes and environment. From 3D drawings and capacity calculations to smart, modular solutions that seamlessly integrate into your production process. This ensures a sustainable and future-proof installation.
Installation
We ensure professional on-site installation – including the construction of ductwork and full integration with your production environment. Everything is delivered fully operational and tested, so your workspace is immediately safer and cleaner.
Service & maintenance (SLA)
With a service agreement, you maintain full control over performance, uptime and safety. Our service team is always ready – day in, day out.
Yes, all our dust extraction systems can be supplied fully ATEX certified. We advise you on the correct zoning and ensure that the entire system — including filters, motors and pipework — complies with applicable laws and regulations.
Absolutely. We design and install the entire extraction system, including pipework. In addition, from the first design, we take into account the possible expansion or redesign of your production environment.
Our systems are suitable for dust extraction of aluminum, magnesium, stainless steel (chromium-6, nickel), copper, zinc, tin and lead, among others. We tailor the filter type and system design to the specific risks of your production process.
Yes. We not only provide a technically correct installation, but also support you with documentation, risk analyses (such as ATEX) and preparation for inspections or audits. This includes Health and Safety at Work, ISO or internal compliance requirements.
Our service and maintenance services also ensure that your installation remains in top condition, with the correct inspections and maintenance reports.
Our systems are modular and prepared for expansion without major renovations or production stops.
Yes. Heat recovery is optional in our systems. In this way, you use the heat that is released during production and you reduce energy consumption, contributing to your sustainability goals. We would be happy to advise you about this.
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Extraction systems in the metal industry are always custom-made. This is reflected in our offering. Firstly, all our filter systems are modular so that they can be customized entirely to your requirements. Additionally, they are easy to combine with various suction units and dust discharge options – optionally in ATEX-certified versions. Are you looking for a high-vacuum application? You'll find a wide range of Dustmasters and fans suitable for this purpose.
Filters in top condition
To monitor the filter condition, there is a manometer on both the main filter and the HEPA filter. This allows you to read the filter condition at any time. Need cleaning? For easy and effective filter cleaning, choose a version with manual, fully automatic mechanical, or Jet-Pulse filter cleaning.
They already have a safe and clean working environment
Your all-in-one partner for industrial dust extraction
Baseline measurement
Our specialists assess the current situation and identify dust levels, risks and opportunities.
Tailored advice
You'll receive a clear report with recommendations and a custom solution that complies with your industry’s standards.
3D engineering
Our engineers translate the advice into a tailored technical design – fully aligned with your needs, processes and environment. From 3D drawings and capacity calculations to smart, modular solutions that seamlessly integrate into your production process. This ensures a sustainable and future-proof installation.
Installation
We ensure professional on-site installation – including the construction of ductwork and full integration with your production environment. Everything is delivered fully operational and tested, so your workspace is immediately safer and cleaner.
Service & maintenance (SLA)
With a service agreement, you maintain full control over performance, uptime and safety. Our service team is always ready – day in, day out.
Central dust extraction for every industry
Kiekens provides central dust extraction as a total system. From source extraction and ducting to filtration and ventilation: we design, install and maintain a fully integrated solution. This is how we create a clean, safe working environment that grows with your production.
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